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A friend of mine, George Houghton, had been interested in building an automatic accordion player. So, after purchasing a suitable instrument, he started by attaching solenoids to the underside of the keys. After a little encouragement, I decided I would design a player/driver system which would operate the solenoids.

The ‘Keymaster’ as I christened it, stores music on eprom memory ‘chips’ (I hate that term, but it
is descriptive!) and connects to the solenoids via switching transistors. I would have used the ‘industry standard’ drivers ULN200x, but, unfortunately, George had used rather hefty solenoids, which would have overloaded those devices! So I had to use small power transistors, instead.

Click on the picture to visit the Harmonie Orchestrion website:

Another problem, which had to be resolved, was that some of the solenoids operated on 12 volts and some on 24 (thanks, George)! This required a scheme using two batteries, a 12 and a 6 volt, connected in series. The 18 volts produced, was sufficient to power the 24 volt solenoids. Two 12 volt batteries would have been easier, but I felt that 24 volts was pushing the electronics too far! The 12 volt circuits were tapped in to the 12 volt battery alone.

A microprocessor system was built to ‘play’ the solenoids. This can play either from an eprom memory ‘chip’ (groan) or from its MIDI input, which can be fed from from a disk player, or PC.

The system was finally completed in 1999 and has been entertaining the public (and us!) since then.

Other ‘gadgets’ have been made. ‘Clever Trevor’, is a collecting doll. This uses another one of my boxes of electronics, called the ‘Voicemaster’, which stores speech digitally and plays it back when a coin hits a sensor in the money box. He can also be programmed to say a welcome message periodically. There is a solenoid driver output, which moves the mouth, when he speaks!

One of the tricks we can do, is linking the Orchestrion to Georges Pell 48 Organ, via MIDI and playing both organs from the same music. This required a special ‘keymap’ in the Keymaster system to map the Orchestrion to the Pell scale. Once mapped, the Keymaster has a MIDI output, which is fed to the Pell.

The Harmonie Orchestrion and Pell 48, linked.

Clever Trevor, doing his stuff!

Piper&Orchestrion Linked
George!

George, repairing the ‘Bubble Machine’ at the Halton Show, Widnes!

The Harmonie Orchestrion

The Harmonie Orchestrion
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Door artwork by Albert Lewis
Clever Trevor